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導(dǎo)軌絲杠常遇到的三個問題,看看是如何解決的

來源:http://www.shenke123.com/ 日期:2025-05-06 發(fā)布人:

問題一:如何實現(xiàn)設(shè)備的小型化與快速集成?

Question 1: How to achieve miniaturization and rapid integration of devices?

爭議點:傳統(tǒng)傳動系統(tǒng)占用空間大且組裝復(fù)雜

Controversy point: Traditional transmission systems take up a large amount of space and are complex to assemble

解決方案:

Solution:

模塊化設(shè)計:

Modular design:

BNK系列采用標準化絲杠軸(直徑范圍6-80mm)

The BNK series adopts standardized screw shafts (diameter range 6-80mm)

預(yù)加工軸端接口(支持伺服/步進電機直連)

Pre processed shaft end interface (supporting direct connection of servo/stepper motor)

配套安裝組件(螺母座公差±0.01mm)

Supporting installation components (nut seat tolerance ± 0.01mm)

空間優(yōu)化:

Space optimization:

比傳統(tǒng)滑動絲杠節(jié)省40%安裝空間

Save 40% installation space compared to traditional sliding screws

典型應(yīng)用案例:

Typical application cases:

CNC工作臺Z軸驅(qū)動

CNC worktable Z-axis drive

醫(yī)療CT掃描床升降機構(gòu)

Medical CT scanning bed lifting mechanism

問題二:如何降低系統(tǒng)能耗?

Question 2: How to reduce system energy consumption?

爭議點:傳統(tǒng)絲杠傳動效率低下(<50%)

Controversy point: Traditional screw drive has low efficiency (<50%)

解決方案:

Solution:

滾動摩擦技術(shù):

Rolling friction technology:

精密鋼球(G10級)循環(huán)系統(tǒng)

Precision steel ball (G10 grade) circulation system

20221114093846217.jpg

摩擦系數(shù)降0.003-0.005

The friction coefficient drops to 0.003-0.005

能效數(shù)據(jù):

Energy efficiency data:

驅(qū)動扭矩僅為滑動絲杠1/3

The driving torque is only one-third of that of the sliding screw

實測功率損耗降低67%

Tested power loss reduced by 67%

(附:扭矩對比曲線圖)

(Attachment: Torque Comparison Curve)

X軸:轉(zhuǎn)速(rpm)

X-axis: rotational speed (rpm)

Y軸:驅(qū)動扭矩(N·m)

Y-axis: Drive torque (N · m)

紅線:BNK滾珠絲杠

Red line: BNK ball screw

藍線:ACME滑動絲杠

Blue line: ACME sliding screw

問題三:如何實現(xiàn)亞微米級定位?

Question 3: How to achieve sub micron positioning?

爭議點:傳統(tǒng)傳動存在爬行現(xiàn)象

Controversy point: Traditional transmission suffers from crawling phenomenon

解決方案:

Solution:

精密進給技術(shù):

Precision feed technology:

脈沖分辨率0.1μm/step

Pulse resolution 0.1 μ m/step

起動扭矩<0.05N·m

Starting torque < 0.05N · m

配套方案:

Supporting plan:

建議搭配THK LM導(dǎo)軌(重復(fù)定位精度±1μm)

Suggest pairing with THK LM guide rail (repeat positioning accuracy ± 1 μ m)

實測數(shù)據(jù)(1kHz脈沖驅(qū)動):

Actual measurement data (1kHz pulse drive):

位移量:100nm±5%

Displacement: 100nm ± 5%

速度波動:<0.5%

Speed fluctuation:<0.5%

本文由導(dǎo)軌絲杠友情奉獻.更多有關(guān)的知識請點擊:http://www.shenke123.com真誠的態(tài)度.為您提供為的服務(wù).更多有關(guān)的知識我們將會陸續(xù)向大家奉獻.敬請期待.

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