導(dǎo)軌絲杠常遇到的三個問題,看看是如何解決的
來源:http://www.shenke123.com/ 日期:2025-05-06 發(fā)布人:
問題一:如何實現(xiàn)設(shè)備的小型化與快速集成?
Question 1: How to achieve miniaturization and rapid integration of devices?
爭議點:傳統(tǒng)傳動系統(tǒng)占用空間大且組裝復(fù)雜
Controversy point: Traditional transmission systems take up a large amount of space and are complex to assemble
解決方案:
Solution:
模塊化設(shè)計:
Modular design:
BNK系列采用標準化絲杠軸(直徑范圍6-80mm)
The BNK series adopts standardized screw shafts (diameter range 6-80mm)
預(yù)加工軸端接口(支持伺服/步進電機直連)
Pre processed shaft end interface (supporting direct connection of servo/stepper motor)
配套安裝組件(螺母座公差±0.01mm)
Supporting installation components (nut seat tolerance ± 0.01mm)
空間優(yōu)化:
Space optimization:
比傳統(tǒng)滑動絲杠節(jié)省40%安裝空間
Save 40% installation space compared to traditional sliding screws
典型應(yīng)用案例:
Typical application cases:
CNC工作臺Z軸驅(qū)動
CNC worktable Z-axis drive
醫(yī)療CT掃描床升降機構(gòu)
Medical CT scanning bed lifting mechanism
問題二:如何降低系統(tǒng)能耗?
Question 2: How to reduce system energy consumption?
爭議點:傳統(tǒng)絲杠傳動效率低下(<50%)
Controversy point: Traditional screw drive has low efficiency (<50%)
解決方案:
Solution:
滾動摩擦技術(shù):
Rolling friction technology:
精密鋼球(G10級)循環(huán)系統(tǒng)
Precision steel ball (G10 grade) circulation system
摩擦系數(shù)降0.003-0.005
The friction coefficient drops to 0.003-0.005
能效數(shù)據(jù):
Energy efficiency data:
驅(qū)動扭矩僅為滑動絲杠1/3
The driving torque is only one-third of that of the sliding screw
實測功率損耗降低67%
Tested power loss reduced by 67%
(附:扭矩對比曲線圖)
(Attachment: Torque Comparison Curve)
X軸:轉(zhuǎn)速(rpm)
X-axis: rotational speed (rpm)
Y軸:驅(qū)動扭矩(N·m)
Y-axis: Drive torque (N · m)
紅線:BNK滾珠絲杠
Red line: BNK ball screw
藍線:ACME滑動絲杠
Blue line: ACME sliding screw
問題三:如何實現(xiàn)亞微米級定位?
Question 3: How to achieve sub micron positioning?
爭議點:傳統(tǒng)傳動存在爬行現(xiàn)象
Controversy point: Traditional transmission suffers from crawling phenomenon
解決方案:
Solution:
精密進給技術(shù):
Precision feed technology:
脈沖分辨率0.1μm/step
Pulse resolution 0.1 μ m/step
起動扭矩<0.05N·m
Starting torque < 0.05N · m
配套方案:
Supporting plan:
建議搭配THK LM導(dǎo)軌(重復(fù)定位精度±1μm)
Suggest pairing with THK LM guide rail (repeat positioning accuracy ± 1 μ m)
實測數(shù)據(jù)(1kHz脈沖驅(qū)動):
Actual measurement data (1kHz pulse drive):
位移量:100nm±5%
Displacement: 100nm ± 5%
速度波動:<0.5%
Speed fluctuation:<0.5%
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